The recent Agility Assessment conducted by The Manufacturer showed:
AI Agents in Manufacturing: Driving the Next Industrial Revolution
Manufacturing in the UK is going through big changes. With more global competition and customers wanting better and faster service, factories are using AI agents to improve how they work. These smart systems don’t just help, they’re becoming a key part of building faster, greener, and smarter production.
What are AI Agents?
AI agents are intelligent computer systems that can understand their surroundings, make decisions, and take action, all independently or with some assistance. In factories, they can do things like:
- Predict when machines might break down
- Check for defects in products
- Help manage supply chains
- Create digital versions of physical systems to test ideas virtually
They utilise technologies such as machine learning, image recognition, and real-time data to operate effectively in fast-paced factory environments.
Real results
Factories using AI agents are already seeing big benefits:
- 62% use AI for planning and scheduling
- 45% say they’re now working more efficiently
Early results include:
- 20–30% lower costs from quality issues
- Up to 40% more machine up-time
- Faster product launches
Why Are They Needed Now?
UK manufacturers are facing some serious challenges, like:
- Not enough skilled workers
- High energy and material costs
- Tougher rules around sustainability and quality
- Problems with global supply chains
- Political tensions and wars are affecting trade and markets
- Changes in tariffs and trade deals, especially after Brexit
- Energy prices are going up and down
AI agents can help deal with all of this. They automate repetitive tasks, improve decision-making, and spot problems before they happen, helping factories stay flexible and competitive.
78%
of UK manufacturers say being able to adapt quickly is now crucial.
65%
of UK manufactueres are already investing in digital tools like AI.
How AI is being used in UK factories
Smarter quality checks
AI can spot tiny product defects instantly, cutting waste and making products more reliable. It even learns and improves over time.
How to Get Started
Want to bring AI into your factory? Here’s how:
- Get your data in order: AI needs good, connected data to work well.
- Start small: Try it in one area first.
- Train your people: Combine human skills with AI.
- Pick the right partners: Work with tech experts who understand manufacturing.
Final Thoughts
AI agents aren’t science fiction; they’re already changing UK factories today. They help companies work better, save money, and stay ready for the future.
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